Since last post I’ve been sidetracked to lesser deeds. Revitalised a tired 1:1 Mirror dinghy daggerboard. Better here than UK as I can get two coats of varnish on each side here. Also quite impressed with Bunnings varnish too. Goes on easy and flows well giving consistently smooth level coats.
Anyway, to business. When I could fit it in I attached the outer cockpit surround 0.5 mm birch ply sheet. I put it in without adhesive using loads of clamps. Then removing one clamp I wicked in some cyo replaced clamp, removed next and wicked cyo——— all the way round. When set I removed all clamps then, with the hull upside down, ran a line of cyo all round the underside. When all set I repeated the process on the other side.
Once the outer face had all gone off I got some 1/8” balsa sheet, cut slices with vertical grain and using PVA stuck these inboard of the outer ply to add some body and stiffness to the cockpit surround.
Once all dry, removed clamps, cleaned up excess PVA from the vertical joints before glueing in the inside face of birch ply on one side. Tomorrow I will finish the remaining side.
It is now really quite strong.
When it’s all gone off I will do a miniature version for the sides of the steering gear servo hatch coaming and then I will be ready to start laying the deck. Then I will be in a position to mark out and trim coaming to finished size and cap the exposed balsa filler.
Jerry.