Hi Derek
Imagine a triangle of brass sheet (0.025") about 60mm on the base, 30mm to apex. Curved, about 50mm radius, along the base, (the total deformation of the brass, along the 60mm base, is about 5mm) so the apex is pointing foward.
The pointy end (apex) needs a flat bit on it.
I want to flatten a bit near the pointy end.

If I follow matphoto's idea, it will be easy to get the desired flat bit on the end.
The deformation won't be such that the Zn content will tear it'self apart.
I like the simple ways.

Mick