Oiled paper every time! - and you can use the old mechanics trick to cut them - lay the paper over the part for which you want to form the gasket then use the ball end of a light ball-pein hammer to lightly tap the paper over the edges of the part. The sharp edge on the part will cut the paper exactly to size. Use multiple light taps, and do not welly it or you may damage the sharp edge of the part. With this method you can pick up exact positions of piston bores, cylinder head fastenings, etc.
Regards
Ted
Ted,
Having just picked up the correspondence on fitting paper gaskets and your recommendation to lightly tap the paper gasket with a small hammer
I must say that I was highly sceptical of this method as I usually wet the surface with oil and lay the dry paper on and rub all over which leaves a clear outline to be cut with small pointed scissors, oil the paper all over liberally with oil and fit.
However never being one to say it can't be done without trying it myself, I would give it a try.
I have just completed another Stuart Steam driven boiler feed pump so I took the cylinder and applied your method, not bad on the outside of the cylinder and it left a nice mark on the bore but not clean thro'
Cut out the center for the piston to go thro', affixed the end cover and punched the bolt holes thro' , quite a nice job.
Removed the end cover to fit the piston and rod but alas the piston wouldn't fit thro', I allow .0005" undersize on pistons but the very gentle tapping of the hammer on the Cast Bronze cylinder casting edge was enough to create an interference on the bore.
I re-reamed the bore and the piston then slid thro'
In conclusion in my opinion your suggestion is not to be recommended, remember when mechanics fit gaskets they are not working with .002--.003" brown paper but possibly Klingerite material in the region of .015- .030 ".
I agree with Derek that it's not to be recommended on small model engines.
Derek,
I to am interested in what boiler barrel nuts are, would you please explain.
George.