Hi Joseph again.
Sounds like you are 'au fait' with some of the tech involved, the hardest part is getting to grips with the two types of software that these things currently use. Any good drawing program that produces 3D images in an STL format will work, so stick with what you are comfortable with.
There are several people who are on this site who are experimenting with nylon, which is a good material for highly stressed parts like flexi couplings and propellors, like John Parker and friends in Australia, I've seen some of their efforts and they are really impressive. The PLA and ABS filament plastics are readily available in the UK as well as USA and Europe and most of the projects I have done have found them hard wearing and strong.
The Reprap printer concept was designed in England and they are very robust and accurate once set up and you can easily print anything from a grain of rice to a 8 inch cube so gears and the like are perfect subjects to try.
There are thousands of downloads of Gear types in 'Thingiverse', well worth a look. Also, type 3D printing into YouTube and there are loads of videos in there of how to do 'Stuff!' with a 3D printer. Most of the machines you will see are Reprap based Prusa i3s, so there is a lot of helpful info to be found on them.
Do a search on E.Bay, typing in Prusa 3D printers, there are hundreds for sale on there.
Traplet publications do a new magazine for Drone enthusiasts called 'RC Flight, Camera, Action' and their 04 issue includes a write up on what is called a 'Delta' printer, which is marketed by Traplet, its worth a read but I have made loads of parts for these printers on my RepRap because they are not very robust. (Fisher Delta 3D printer...£298 plus p/p)
Hope all this helps.
Cheers......Ron Rees.