I started on the deckhouse mounting this week. Its not much to look at, but it was quite a challenge to put together. Because of the thin ply it was difficult to get it in position and suitably clamped down in order for the glue to set. To make things a bit easier, as you can see in the picture i used some off cuts in the corners to give a greater purchase for the glue, and it also make the job way easier to clamp. The beam across the mounting was not so much for strenth, but to keep the two sides parallel when glueing. I couldnt see the point in removing it, so left it in situ.
The front angled part of the mounting again was a challenge. After sanding down the edges to ensure a good fit on the angles, with some pins, tape, clamps and some selective language it all went together. A bit of sanding after and i am please with the result.
The next bit was to sand the base of it so it matched the contours of the deck. Again, took a while but it now a nice flush fit. A bit more prep and it will be ready for painting!
Rgds
Aidan