Hi Derek
Thanks, my Dad's certainly doing some good work.
To answer your questions-
1- the brass is just two sheets cut to shape and a brass rod sandwiched between. The ends are clamped with bulldog clips bending the skins into the hydrodynamic shape you see in the pictures.
2- dad has learnt to solder from the inside of the brass. He clamps the brass sheet and heats the brass and runs the solder down the inside of the join avoiding the messy results soldering the edge from the outside. Hope this explains this, it's simple to show but hard to explain!
3- unfortunately they won't be operational, the control linkage on the real X1 was routed through the fin, so if we made it work and then the linkage broke there would be no way of repairing it without ripping the fin and hull apart.
4- the white stuff you see between the brass sheets is car body filler which we have used in the past to reinforce similar items.
5- it's an optical illusion caused by the camera angles, the rudder moves 30degrees either side of the central position and misses the hydroplanes safely.
6- as you mentioned the rudder will be limited by the servo trimming, Dad likes to test the rudder movement prior to any permanent fixing of the servo and tiller arms, in all the rudders we have made we have a double tiller arm to prevent the rudder being 'snatched' by anything lurking in the water and flipping the tiller arm over the servo head.
If there is anything else you would like to know or better explained don't hesitate to ask.
Nick