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Making Planking Clamps

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Mark T:
If like me you use Micro Mark planking clamps, you will find them to be a great bit of kit that makes clamping planks a whole lot easier.  If also like me though you do a lot of planking you will soon find their limitations.  They are a cast white metal handle with a self tapping screw that is cast into it at time of manufacture.  Unfortunately after a few uses the screw just breaks free like the picture below.





The other problem is that the other part of the clamp is also a white metal casting which bends over a period of time making them less efficient which changes the angle of the clamp.





The other problem that I have found are that the white metal clamps leave grey marks on the wood which can be difficult to remove.  You also have to import them from America and at $20 for 10 without import duty they are quite expensive for us modellers at this side of the pond.


So here's how to make you own


1.  Cut some 1/4 brass rod into small lengths.  Mine are about 22mm long but the exact length is up to you





2.  Buy some 0 size self tapping screws - I've used stainless steel but the choice is yours





3.  Drill a shallow hole into the brass lengths which will accommodate the head of the self tapping screw.  I haven't got a lathe so I did my best by making up a jig to speed the process up.





4.  Use a tiny bit of silver solder paste at solder the screw into the brass.  I used a couple of old clamps to hold the screw straight.





5.  Clean up the screw and repeat for as many as you want





6.  Cut some 1/4 x 1/16 brass strip into lengths for the other part of the clamp and just simply soft solder the steps on one end.  Then drill a 2mm hole for the screw to pass through








The end results








They work great and are a lot cheaper and better than importing them.  I hope that this has helped  :-))





Cheers Mark  :-)

roycv:
Hello I have never seen these before.  Am I right in thinking that the clamp and the screw are a loose fit, and that you screw through the clamp into the bulkhead?
Do you pre-drill a hole in the bulkhead to receive the self tapping screw, I envisage a possible split in the bulkhead wood.

 is the step on the oblong shape the thickness of the planking?
The single photo shows a curve or bend where as the others look flat

Do you have a tip for the last plank?
Sorry to be thick just never seen them before.
regards
Roy

Mark T:
Hi Roy - Yes you are right the two parts are not fixed to each other so therefore the screw part is a loose fit though the flat clamp which should be nice and flat.  The reason that the one looks curved in the photo is because its very weak and has developed a bend over time.


I usually pre-drill a 1mm hole but to be honest you don't need too.  The 0 size screws are so small you can just screw them straight in and very little split occurs on the bulkheads.


Unfortunately I can't help with the last plank as I've never yet had to put one in but I'm not far away.  Having said that the last plank really needs to be right in the middle of the hull so not much bending or twisting should be required so I'm hoping to use tape for this plank - I'll let you know.


Mark

Mark T:
Sorry I should have said that the step on the clamp is 1/16 thick.  Its not the precise thickness of the plank but it does allow the clamp to clamp the plank flat against the bulkhead rather than tipping it at an angle without it.

roycv:
Thanks for the quick response.  All is clear now, I shall have a think about making some for myself.
 In the past I have used dress making pins to hold the planks in.  When the pins come out they leave a hole and a drop of water on the hole allows the wood to swell and fill up the hole.
Sometimes if a difficult one I drill a tight hole for a cocktail stick and glue it in with PVA glue.
Regards,Roy

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