This project had been sidelined for some time after the propshaft and coupling proved to be too flimsy for the task.
I did think about trying to remove the flimsy propshaft and fit a decent one. I was worried it would wreck the boat during removal, so I thought I would try something else first.
I always wanted a decent outboard, having tried some small cheap ones and even tuning them a bit. Proper model sized outboards are expensive.
I thought I would try a 3d printed one.
I have had to modify a few things and add reinforcements where I thought necessary, material is pla, reinforced with superglue, tissue paper, styrene sheet and ice cream tub plastic. I had to make up pipes for the watercooling, the original was fed by a pump, I want mine fed from the propwash.
I have used a pump for cooling the speed control, the pickup for this is fed down through the empty rudder tube. It exits on left side of transom.
The boat has had fairly extensive modifications as well, not just adding a transom and motor support, the sponsons, front edge of hull and front underside have had medium hard balsa sheeting added, not exactly tough, but better than bare depron.
I ended up removing the old propshaft, I took out the plastic bush at the rear and put my soldering iron up the tube, a small amount of constant pressure and after a few minutes it eased away from the ply support quite easily, considering it was well epoxied on.
I made up a custom battery pack, 7.4v to start with, I am using same motor and prop as the sea rover, which is much heavier, so IF it all holds together, it should be quite quick, with the option still available for 3s pack.
I am a bit worried, it is printed horizontally so it could crack apart along a layer. I hope my reinforcements keep it together.
Only one way to find out.........
I am nearing testing time, but not just yet, few wee jobs to finish off first.