Phil
Very nice looking boat - you should be proud of it!
Couple of things - you said
"Out in the street, if I get son to check the Tx range by moving away from the boat whilst operating the servos,
he gets about 30 meters away and the servos go screwy. Jitter like you wouldn't believe and total loss of control.
If he extends the aerial then he gets about 10 feet extra which is hardly worth bothering with."
If you are getting anything over 5 metres WITH THE AERIAL DOWN then there is nothing wrong with the Rx or it's aerial! If the range only goes up a few feet with the aerial out then I would suspect something wrong with the TRANSMITTER aerial. Receivers are very forgiving regarding aerial length. I usually chop mine off 30 cm from the Rx, stick a big bullet connector onto it, then the other side of the bullet conn to a spade connector which plugs onto the bottom of a piano wire aerial fastened to the top. The only problems I've had are usually flat batteries (or a single cell down) but if you've bought new batteries that's not likely to be the problem.
Hitec Rx's (especailly the red ones for some reason) tend to be very twitchy with a weak signal but if your Tx is OK they are usually fine.
Give me a ring tomorrow morning - I have a few spare sets you can borrow to try out (01788 813339).
Check you haven't had any water down the Tx aerial which may cause corrosion. Try unscrewing it and put a smear of Vaseline on the thread end.
Ian is right about the foam. Split one of the 'tubes' and superglue the flat part onto the inside of your lid. Also squirt a bit of builders foam or silicon sealer between the tubes in the front of the boat to hold them together. Even if they feel really tight, they will vibrate loose and could slide back against the exhaust!!
You've done the hard bit - just the tidying up now

Danny