Model Boat Mayhem

Please login or register.

Login with username, password and session length.
Pages: 1 [2] 3 4   Go Down

Author Topic: Huco Couplings....Grrr  (Read 32258 times)

Martin (Admin)

  • Administrator
  • Full Mayhemer
  • *****
  • Offline Offline
  • Posts: 24,052
  • Location: Peterborough, UK
    • Model Boat Mayhem
Re: Huco Couplings....Grrr
« Reply #25 on: August 23, 2012, 10:32:31 pm »


 A flat filed on the motor shaft reduces the brute force needed to make the grub screw lock, and a bit of loctite (of the blue variety)


Yes a 1mm deep 'flat' on a round shaft is more than enough.  I always use some of my my wife's old nail varnish to lock
screws etc. - cheaper than Loctite and snaps free only when you want to to.  


                                  :-)
Logged
"This is my firm opinion, but what do I know?!" -  Visit the Mayhem FaceBook Groups!  &  Giant Models

Stavros

  • Guest
Re: Huco Couplings....Grrr
« Reply #26 on: August 23, 2012, 10:41:01 pm »

To be perfectly honest with everyone on here filing a flat it a total waste of time and I will explain why

Right then the main problem with a filed flat is very simple really it can allow the grub screw to eventually move and cause a slippage .......been there had the tee shirt etc

What I do is really simple set up your coupling as usual but remove the grub screw,now what you should now do is get a cocktail stick sand so it will go down the hole of the coupling then dip in some white paint or even Tip ex,allow to dry and remove the motor,get a 3mm drill bit and CAREFULLY drill the shaft just making a depressing in it,you might have to use a centre punch to allow the drill to bite,What you are trying to achieve a depression in the shaft which the grub screw will go into and give a far better bite on the shaft.


Dave
Logged

Peter Fitness

  • Global Moderator
  • Full Mayhemer
  • *****
  • Offline Offline
  • Posts: 7,393
  • Location: Wyrallah, near Lismore NSW Australia
Re: Huco Couplings....Grrr
« Reply #27 on: August 23, 2012, 11:41:15 pm »

Regardless of whether Huco type couplings or belt and pulley drives are used, grub screws are usually still part of the set up. I always file a flat on my motor shafts, and on the inboard end of the prop shafts and have never had a problem with slippage. If the grub screw is tightened sufficiently there is no way it will move on a flat, but even if it did the movement would be lateral, and even this is unlikely particularly if Loctite (or even nail polish :o ) is used.

I agree with Colin's comments regarding belt and pulley drives as opposed to Huco couplings. They are very quiet, easy to set up, and very efficient.

Peter.

Logged

CF-FZG

  • Full Mayhemer
  • *****
  • Offline Offline
  • Posts: 230
  • Location: Oxfordshire
Re: Huco Couplings....Grrr
« Reply #28 on: August 23, 2012, 11:50:58 pm »

To be perfectly honest with everyone on here filing a flat it a total waste of time and I will explain why

Right then the main problem with a filed flat is very simple really it can allow the grub screw to eventually move and cause a slippage .......been there had the tee shirt etc

Strange that I've never seen, or had, a problem on aircraft with grub screws and flats on the shaft, (that's full size aircraft, not models btw), maybe you're doing it wrong?

(Oh, and the reason we never drilled into the shaft was that it weakens it)


Mark.
Logged
Mark.

Tonka Toys - Big boys toys :)

Stavros

  • Guest
Re: Huco Couplings....Grrr
« Reply #29 on: August 23, 2012, 11:58:50 pm »

Strange that I've never seen, or had, a problem on aircraft with grub screws and flats on the shaft, (that's full size aircraft, not models btw), maybe you're doing it wrong?

(Oh, and the reason we never drilled into the shaft was that it weakens it)


Mark.

Well My goodness what on earth does filing a flat on a shaft do to it then defo causes a major weakness.
Lets take things into perpective here what causes the most weakness filing a flat on a shaft or drilling a slight dimple into it I defo know the difference,think about it


Dave
Logged

HS93 (RIP)

  • Full Mayhemer
  • *****
  • Offline Offline
  • Posts: 2,922
  • I cannot spell , tough
  • Location: Rainhill UK
Re: Huco Couplings....Grrr
« Reply #30 on: August 24, 2012, 01:27:52 am »

To be perfectly honest with everyone on here filing a flat it a total waste of time and I will explain why

Right then the main problem with a filed flat is very simple really it can allow the grub screw to eventually move and cause a slippage .......been there had the tee shirt etc

What I do is really simple set up your coupling as usual but remove the grub screw,now what you should now do is get a cocktail stick sand so it will go down the hole of the coupling then dip in some white paint or even Tip ex,allow to dry and remove the motor,get a 3mm drill bit and CAREFULLY drill the shaft just making a depressing in it,you might have to use a centre punch to allow the drill to bite,What you are trying to achieve a depression in the shaft which the grub screw will go into and give a far better bite on the shaft.


Dave

one, centre punching a lot of model shafts even very lightly could bend it.
two, maybe you got the tee shirt but flats work well if done properly, why are some motors supplied with flats , or haven't they seen you tee shirt, I think they know a bit more than you
three, drilling holes in shafts is bad practice  flats are the norm

Just use the correct type of grub screw there are hundreds of different types hardness point, cup thread key size etc

Peter
Logged

irishcarguy

  • Full Mayhemer
  • *****
  • Offline Offline
  • Posts: 2,371
  • Happiness is running from a grizzly and escaping
  • Location: Calgary N. W. Alberta, Canada
    • Britishcars International. org.
Re: Huco Couplings....Grrr
« Reply #31 on: August 24, 2012, 02:00:24 am »

I would agree with Dave that a small dimple is the better way to lock the coupling to the shaft. In fact two grub screws so fitted would be even better, always bearing in mind that some motor shafts are made from very hard material & are just about impossible to drill or file. I think the reason you would have less or no problem with airplanes is that air is a lot less dense than water & therefore less resistance to a twisting motion. What actually bothers me a lot more is that in a previous thread on here about couplings Oldiron (John) did a lot of testing when the issue of Huco couplings was raised & found the Huco was the worst of the ones he tested. Also you can't do a proper alignment of motor & shaft using a single Cardan joint. It bothers me when I see a beautifully built model & then it has a single Cardan joint connecting the motor to the prop shaft, sorry folks it is not right & will cause you trouble down the road. One Cardan joint will not work properly on a drive line, that is why be it front or rear wheel drive on a car,bus or truck(lorry)has been fitted with two joints per shaft.This is basic engineering & it applies to our hobby just the same as automobiles. It is also possible that because of missalignment it will cause trouble with grub screws through vibration & misalignment, eventually burring the ends or shaking them loose. Mick B.
Logged
Mick B.

CF-FZG

  • Full Mayhemer
  • *****
  • Offline Offline
  • Posts: 230
  • Location: Oxfordshire
Re: Huco Couplings....Grrr
« Reply #32 on: August 24, 2012, 07:33:35 am »

Well My goodness what on earth does filing a flat on a shaft do to it then defo causes a major weakness.
Lets take things into perpective here what causes the most weakness filing a flat on a shaft or drilling a slight dimple into it I defo know the difference,think about it
[/b]

I don't need to think, I know, (it was hammered into us 30 odd years ago, and backed up by 30+ years of engineering experience), - however you defo don't know - you think.


I think the reason you would have less or no problem with airplanes is that air is a lot less dense than water & therefore less resistance to a twisting motion.

While I agree 100% about the single/double coupling - any idiot with a bit of engineering behind them can see that, I don't have a clue what you mean by the above statement. 
I was talking about full size aircraft with high torque electric actuators with a 12mm shaft using 1 or 2 grub screws to hold a gear/pulley/whatever on that shaft - on flats on the shaft - never in a dimple/recess.

Mark.
Logged
Mark.

Tonka Toys - Big boys toys :)

Martin (Admin)

  • Administrator
  • Full Mayhemer
  • *****
  • Offline Offline
  • Posts: 24,052
  • Location: Peterborough, UK
    • Model Boat Mayhem
Re: Huco Couplings....Grrr
« Reply #33 on: August 24, 2012, 08:24:32 am »


 One Cardan joint will not work properly on a drive line, that is why be it front or rear wheel drive on a car,bus or truck(lorry)has been fitted with two joints per shaft.This is basic engineering & it applies to our hobby just the same as automobiles.


The transmission in a cars etc. is different as both the engine and road axles are on flexible mounts and are
designed to move, however in most 'electric' powered model boats, both motor and prop-shaft are usually fixed, the
universal joint (UJ) just being a convenient coupling medium. I would say that majority of single couplings I've seen have
been perfectly aligned and therefore silent in operation.... even I have achieved a few really good single UJs! These days,
personally, I just find it much easier and quicker to use a double joint to produce a smooth silent coupling.

I once asked an owner of a big beautiful battleship 'what engine sound unit he was using?' 'I'm not using one!?!'....
... only to then realise  that all four of his motors and shafts must be very badly out of alignment.  :embarrassed:

NB: I don't think I've ever had a problem with Huco or Ripmax couplings, Red, black or white, just luck i guess....
      .... I have had issues with rubber tube couplings, too stiff and wobbled all the time, quickly replaced with thick walled silicon tube.

NB2. Whatever happened to spring and leather disk couplings?!  ok2


Also see:

http://www.modelboatmayhem.co.uk/forum/index.php?topic=15758.0
http://www.modelboatmayhem.co.uk/forum/index.php?topic=33847.msg339729#msg339729
http://www.mobilemarinemodels.com/acatalog/Protolign.html
http://www.rktman.com/rlh/boothbay/steps/step76.html
http://www.shaftalignment.co.uk/?gclid=CNr0x6rc_7ECFQMNfAodjzMA5A






Logged
"This is my firm opinion, but what do I know?!" -  Visit the Mayhem FaceBook Groups!  &  Giant Models

boatmadman

  • Full Mayhemer
  • *****
  • Offline Offline
  • Posts: 2,703
  • Location: South Cumbria
Re: Huco Couplings....Grrr
« Reply #34 on: August 24, 2012, 08:32:53 am »

For model applications, a filed flat or a dimple, if done properly, will be perfectly satisfactory. You can get grub screws with a machined tip providing a flat contact face which removes slippage issues.

However, from an engineering perspective, which is probably really only critical for full size applications, a machined flat has to be better than a drilled dimple.

The reason for this is when considering stress failure raised by torque.

A MACHINED flat maintains surface integrity all the way around the shaft. A drilled dimple breaks the surface and raises a potential stress failure point.

When considering this, its necessary to remember that torque creates maximum stress at the greatest shaft diameter. Many large shafts subject to massive torque (full size prop shafts, large turbine rotors for eg) actually have a bore drilled through them, as the very centre carries no load and is so unnecessary weight that can be removed.

Ian
Logged
if at first you dont succeed.....have a beer.....

Peter Fitness

  • Global Moderator
  • Full Mayhemer
  • *****
  • Offline Offline
  • Posts: 7,393
  • Location: Wyrallah, near Lismore NSW Australia
Re: Huco Couplings....Grrr
« Reply #35 on: August 24, 2012, 09:04:50 am »

There are obviously some members here with lots of engineering experience, and they make very valid points. However we, as boat modellers, are generally dealing with relatively low stress forces, and filing a flat on a shaft, or even creating a dimple is going to have very little effect on the integrity of the shaft. It may be different for those who race high powered boats, which I have no experience of, as my models are all relatively slow scale and semi-scale models. The merits of Huco type (universal joint) couplings versus pulley and belt drives is a different matter, and one which I believe comes down to personal preference. I use both kinds, and while my experience is that the belt and pulley is a much quieter arrangement, none of my models with universal joint couplings are particularly noisy - perhaps I've been fortunate enough to align them correctly.

Peter.
Logged

malcolmfrary

  • Full Mayhemer
  • *****
  • Offline Offline
  • Posts: 6,027
  • Location: Blackpool, Lancs, UK
Re: Huco Couplings....Grrr
« Reply #36 on: August 24, 2012, 10:07:32 am »

Personally, I find that the flat is much easier to arrange on a round shaft with my limited range of tools and abilities.  Its also much easier to find when assembling. 
For most of us, there is probably more chance of doing terminal damage to the shaft with a punch to allow the drilling to happen without wandering than there ever would be filing a flat, and I have yet to run across a motor that was capable of generating the kind of power needed to damage its own shaft, with or without a bit scraped off.
Logged
"With the right tool, you can break anything" - Garfield

boatmadman

  • Full Mayhemer
  • *****
  • Offline Offline
  • Posts: 2,703
  • Location: South Cumbria
Re: Huco Couplings....Grrr
« Reply #37 on: August 24, 2012, 10:32:37 am »

I agree with Malcolm and Peter, hence my opening comment   -   'for model applications...'

Ian
Logged
if at first you dont succeed.....have a beer.....

Martin (Admin)

  • Administrator
  • Full Mayhemer
  • *****
  • Offline Offline
  • Posts: 24,052
  • Location: Peterborough, UK
    • Model Boat Mayhem
Re: Huco Couplings....Grrr
« Reply #38 on: August 24, 2012, 11:03:46 am »

 
.... also good for cutting 'flats' on small shafts!  :-)
Logged
"This is my firm opinion, but what do I know?!" -  Visit the Mayhem FaceBook Groups!  &  Giant Models

essex2visuvesi

  • Full Mayhemer
  • *****
  • Offline Offline
  • Posts: 6,147
  • Location: Finland, England, Finland!
Re: Huco Couplings....Grrr
« Reply #39 on: August 24, 2012, 11:35:46 am »


.... also good for cutting 'flats' on small shafts!  :-)

Thats just silly!  ;D
Logged
One By One The Penguins Steal My Sanity
Proud member of the OAM  (Order of the Armchair Modeller)
Junior member of the OGG  (Order of the Grumpy Git)

Bill D203

  • Full Mayhemer
  • *****
  • Offline Offline
  • Posts: 1,959
  • not long now!!
  • Location: Sunny Stevenage
Re: Huco Couplings....Grrr
« Reply #40 on: August 24, 2012, 11:57:48 am »

Cor I want one of them. I wouldn't have a problem when i want to park outside my house.
I have to say cut the coupling off the motor , lifes to short and it only cost £2 for the bit of brass.
Logged
Roll On Mayday. Im off for a pint.   How Much!!!   WHEN do you need it!     No dear!    Yes dear??   Wot Now???  soon to be EX Chairman SMBC

irishcarguy

  • Full Mayhemer
  • *****
  • Offline Offline
  • Posts: 2,371
  • Happiness is running from a grizzly and escaping
  • Location: Calgary N. W. Alberta, Canada
    • Britishcars International. org.
Re: Huco Couplings....Grrr
« Reply #41 on: August 24, 2012, 08:13:24 pm »

Well Mark I am not sure how we jumped from models to full size aircraft, having been in the RAF I do know that props fell of sometimes too. To answer your question if I turned a prop of similar size & pitch in air & then in water at the same RPM there would be a lot more resistance in the water, putting a much greater strain on the attachment point, to Peter if I remember when the issue of joints came up before you submitted a photo of some joints that you had made using speedo cable to get around alignment problems (very nice too) We all have our pet ways of doing things, because of 50 years in the Auto trade of which I spent 19 years racing as an amateur Murphy's law is always in force. The surface area covered by the end of a grub screw is less than the area covered by the same screw if properly tapered & screwed into a corresponding tapered indent in a shaft. In most cases a flat will also do the job just as well, two flats & two grub screws would in most cases be even better, however I would use the indent method on my boats. If you employ a grub screw from both sides 180 degrees apart you double the strength of the attachment, this is dependent on shaft diameter, too thin a shaft & it will weaken it & probably cause it to fail. For your information Martin we do not fit engine & gearbox mounts for alignment purposes, in fact in many instances we use shims under mounts to correct the alignment of the driveline. You must also make sure that the U/Joints are phased correctly. When the issue of noise & joints came up on this forum before John (oldiron ) tested several joints & found that the Huco was at the bottom of the list, I wonder Martin if you could find the thread in question & post a link to it on this thread ?. I have spent time & some money trying to invent a better joint for our hobby & have come up with a basic model. I have had problems making it precise enough up to now, it works but has some vibration because it is not precise enough. However I have ordered a milling machine ( it is now awaiting pickup & a rather large cash payment LOL) which I think will give me the precision that I require. Don't get me wrong I will use the mill in lots of ways but a strong motivating factor in buying it was to try & make a better U/ Joint, I never take NO for an answer & those that do drive me crazy (if I am not crazy already) If I am successful the forum members will be the first to know either way. In my search for a better joint I also found a C/V joint in the model car section of my local hobby shop that with machining may work well also. It does require a lathe to modify it though. I took a chance & spent $80.00 & brought one home. Up to now it looks really great & is easy to fit, I would say 90% that it is better than anything we can buy right now but who am I to say.When I have more testing done I will post the information on the forum, either way. I am trying to be funny here but I say to those that always say it can't be done, take a long walk off a short pier LOL, progress on this planet has come from those that never took NO for an answer. Mick B.
Logged
Mick B.

nick_75au

  • Full Mayhemer
  • *****
  • Offline Offline
  • Posts: 255
  • Location: Brisbane, Australia
    • Logan City Marine Modellers
Re: Huco Couplings....Grrr
« Reply #42 on: August 25, 2012, 11:08:44 pm »

http://www.ebay.com.au/itm/BF-6-35mm-X-6-35mm-CNC-Flexible-Plum-Coupling-Shaft-Coupler-D20-L25-SY-/150829422220?pt=AU_Car_Parts_Accessories&hash=item231e22568c#ht_1388wt_1139

I've got these in my 1:48 FFG, they seem to be excellent, no flat needed and grips the shaft very well, available for many different (larger) shaft sizes.

Nick
Logged

irishcarguy

  • Full Mayhemer
  • *****
  • Offline Offline
  • Posts: 2,371
  • Happiness is running from a grizzly and escaping
  • Location: Calgary N. W. Alberta, Canada
    • Britishcars International. org.
Re: Huco Couplings....Grrr
« Reply #43 on: August 25, 2012, 11:40:33 pm »

That looks like a very well made & reasonably priced coupling, he seems to have other interesting bits too, thanks for sharing. Mick B.
Logged
Mick B.

oldiron

  • Full Mayhemer
  • *****
  • Offline Offline
  • Posts: 3,326
  • Location: Lindsay, Ontario, Canada
Re: Huco Couplings....Grrr
« Reply #44 on: August 26, 2012, 01:32:43 am »

You must also make sure that the U/Joints are phased correctly. When the issue of noise & joints came up on this forum before John (oldiron ) tested several joints & found that the Huco was at the bottom of the list, I wonder Martin if you could find the thread in question & post a link to it on this thread ?.

 Mick B.

Mick:

 I think this is the thread you were referring to:

http://www.modelboatmayhem.co.uk/forum/index.php?topic=33847.0

John
Logged

Norseman

  • Full Mayhemer
  • *****
  • Offline Offline
  • Posts: 3,466
  • Location: Huyton, Liverpool
Re: Huco Couplings....Grrr
« Reply #45 on: August 26, 2012, 05:31:45 am »

Hi John

I was following your original thread very closey indeed but it just seemed to end when the two threads got merged.

I think it's absolutely great that Mick (Irish) is applying his engineering knowledge and a few hard earned dollars to the coupling issue. Everyone expects motors / escs / batteries / glues etc to develop; so why settle for the basic Huco on a boat you spend many hundreds of pounds on? Just my thoughts on new builds, and certainly not decrying those who have well aligned hucos that have worked for years.

Also I'm in favour of the flat, it can be done with a simple file and doesn't apply any forces as would punching and drilling.

Dave
Logged

irishcarguy

  • Full Mayhemer
  • *****
  • Offline Offline
  • Posts: 2,371
  • Happiness is running from a grizzly and escaping
  • Location: Calgary N. W. Alberta, Canada
    • Britishcars International. org.
Re: Huco Couplings....Grrr
« Reply #46 on: August 26, 2012, 05:42:58 am »

Thanks John, you sure did a lot of work back then but it still seems that the use of couplings in our drive systems is still not fully understood. During my search for a better joint I found that the model car hobby has some very innovative axles & joints. Over the next few weeks I will try & post what I have come up with up to now. As for my milling machine when I went to collect it it would not fit into my van  so I will have to wait until Monday to collect it, but I did touch it & boy is it nice LOL. Now comes the hard part learning to use it properly.Mick B.
Logged
Mick B.

steamboatmodel

  • Full Mayhemer
  • *****
  • Offline Offline
  • Posts: 346
  • Location: Toronto, Canada
Re: Huco Couplings....Grrr
« Reply #47 on: August 26, 2012, 04:15:43 pm »

Thanks John, you sure did a lot of work back then but it still seems that the use of couplings in our drive systems is still not fully understood. During my search for a better joint I found that the model car hobby has some very innovative axles & joints. Over the next few weeks I will try & post what I have come up with up to now. As for my milling machine when I went to collect it it would not fit into my van  so I will have to wait until Monday to collect it, but I did touch it & boy is it nice LOL. Now comes the hard part learning to use it properly.Mick B.
Mick,
Look up your local Model Engineering Group and you will probably have lots of help.
Regards,
Gerald.
Logged
Be wary of strong drink. It can make you shoot at tax collectors--and miss. Lazarus Long

irishcarguy

  • Full Mayhemer
  • *****
  • Offline Offline
  • Posts: 2,371
  • Happiness is running from a grizzly and escaping
  • Location: Calgary N. W. Alberta, Canada
    • Britishcars International. org.
Re: Huco Couplings....Grrr
« Reply #48 on: August 26, 2012, 07:52:54 pm »

Thanks Gerald, I will do that first chance I get, nice that you are interested, I will post my progress or screw ups on here, it should be fun but I could cry when I could not fit it in my van, however a friend said he will help me with his truck on Monday morning. Mick B.
Logged
Mick B.

irishcarguy

  • Full Mayhemer
  • *****
  • Offline Offline
  • Posts: 2,371
  • Happiness is running from a grizzly and escaping
  • Location: Calgary N. W. Alberta, Canada
    • Britishcars International. org.
Re: Huco Couplings....Grrr
« Reply #49 on: August 26, 2012, 07:59:31 pm »

Hi Dave, for 95% of attachments that we do the flat on the shaft is by far the best way for most of us because it is so easy to do. Drilling an indent is much more difficult & not for the faint hearted, I should add AWAYS use the correct size Allen key or you will rue the day you did not, Mick B.
Logged
Mick B.
Pages: 1 [2] 3 4   Go Up
 

Page created in 0.017 seconds with 17 queries.