I bought a 41 inch original Fireboat kit on ebay, all parts were there and the box was in good shape but it contained a lot of delaminated plywood incl the keel.
I never got round to making it after the initial inspection....
N.
Thats the sort of kit I look for these days N. - semi basket cases of classic powerboats that nobody else wants to build as I enjoy building (or restoring) classic models that originate anywhere around the 1960's time period, because that was when I first started making r/c model boats and I like to preserve (and use) models from that age.
Most of the kits that I have "rescued" had been stored for many years in lofts or outbuildings and have got damp (or even wet in some cases) despite never leaving the kit box! The amount of warpage some of the parts I have seen is quite surprising - some parts have positively curled-up and dried-out in their new form. I have found I can "wet" parts like this and leave them to dry on a flat surface whilst being pressed under a heavy weight.
The above process will not remove any distortion, but once the parts are not quite so curled (semi-flat) I can draw around them and refer to the plan to make the replacement part shape right.
I would copy any delaminated parts onto fresh plywood and build the kit - but only replace the parts that cannot be used to keep the model as "authentic" as possible - even though the kits can end up being a bit like "Triggers brush" on Fools and Horses!
Every early saw-cut kit like the Aerokits (and most others from that time period) have bulkheads that are non-symetrical as the saw will have drifted off of the line slightly, so after drawing around the delaminated bulkheads etc, I reverse them and draw around them again, and it is surprising just how much variation you can see.
A check against the plan will confirm the best line to use - or average them out if neather fits the plans dimensions!
Every early kit will have been cut this way (by saw) and so none can be perfectly symmetrical, but they all build nicely and sail well enough so its surprising what little difference this makes and how tolerant the designs are - but also some correction is done "by eye" as the builder puts his kit together to alleviate most of this inaccuracy.
Fortunately, none of the bulkheads have delaminated in this Fast Patrol Boat kit so I will use them "as they come". The poor quality of the kit wood does tempt me to replace some of the parts - but they are flat and so I can use them all (I think).