Once again this build is producing a mine of useful information.
Aluminium for the bilge keels = inspired choice! I've been wondering about wood ones for my Dreadnought, even cartridge paper ones filled with resin, and I've been stymied on this for ages. Like yourself, they're going to need some serious strength when (in my case) I hit something at a metre a second with a 50+kg hull, and while I'd not thought of metal, I think your decision to go down this route is excellent.
Fabulous work, Marmoi!